One-two Punch for Organic Poultry Processing: Knocking Out Foodborne Pathogens with Antimicrobials and Farmer Training

Project Director

Annie M. Donoghue


Year Funded

2017


Award Number

2017-51300-26815


Funded Institution

USDA-ARS Mississippi State


Grant Program

OREI (Organic Agriculture Research and Extension Initiative)


Project Overview

This project utilized plant-based antimicrobials to mitigate two leading foodborne pathogens – Salmonella and Campylobacter jejuni –at critical food safety control points in organic poultry and egg production and processing. Researchers tested the essential oils eugenol (cloves), carvacrol (oregano), trans-cinnamaldehyde (cinnamon), zingerone (ginger), cuminaledehyde (cumin), and allspice oil (mixture of compounds), and organic acids (caproic, caprylic, and β-resorcylic acids). Live poultry, meat, eggs, and food preparation surfaces (stainless steel, plexiglass) were inoculated with Salmonella or C. jejuni then treated with antimicrobials by:
• Supplementing feed or water for chicks with essential oils at 0.1-0.8%.
• Adding antimicrobials at 0.5-2% in water used for washing, scalding, or chilling poultry carcasses or meat parts.
• Edible coatings (pectin, chitosan, or gum Arabic) fortified with essential oils at 0.5-2% on eggshells or meat surfaces.
• Incorporating Pimenta (allspice) oil at 0.25% into ground turkey.
•Treating food preparation surfaces with 1% essential oil in water for 1-10 minutes.

Plant-based antimicrobials controlled C. jejuni and antibiotic-resistant Salmonella contamination of poultry meat and shell eggs more effectively than 200 ppm chlorine. Many treatments reduced pathogen counts by ≥2 log CFU (99%), mitigating foodborne illness risk by ≥90%. Essential oils down-regulated microbial genes for pathogen virulence including motility, attachment, quorum sensing, and stress resistance. Specific outcomes include:
• Treatment of food preparation surfaces with 1% eugenol, carvacrol, or trans-cinnamaldehyde in water disrupted established C. jejuni biofilms.
• Plant-based compounds in poultry processing water outperformed chlorine.
• In coating applications, pathogen counts were significantly reduced by chitosan but not pectin, and eugenol fortification enhanced efficacy of both materials.
• Pectin fortified with a mix of caprylic and capric acids and cuminaldehyde reduced Salmonella on shell eggs by 3.7 log CFU vs. 2.0-3.0 log CFU for each compound alone.
• Supplementing drinking water with 0.125% eugenol reduced C. jejuni gut colonization in chicks without affecting their growth.
• Poultry-derived lactobacilli significantly reduced C. jejuni on poultry meat surfaces and a literature review found that essential oils may favor lactobacilli.

Farmer Takeaways

(1) The foodborne pathogens Campylobacter jejuni and Salmonella pose significant food safety risks in poultry and eggs.
(2) Plant-derived antimicrobial essential oils (clove, oregano, cinnamon, allspice) and organic acids (caproic, caprylic, β-resorcylic) can reduce these risks by ≥90%, are “generally regarded as safe” (GRAS), are allowed under USDA organic standards, and do not affect product color or quality.
(3) Promising applications include supplements in poultry feed or water; in water used to wash, scald, or chill meat and eggs or to wash food preparation surfaces; edible coating formulations (chitosan, pectin) on meat or shell eggs; and essential oils mixed at 0.25% w/w into ground poultry meat.
(4) At least one large scale organic poultry operation (The Country Hen) utilizes plant-derived antimicrobials; additional research on upscaling is underway.
(5) Beneficial lactobacilli and their metabolites can reduce pathogen levels on poultry meat and meat processing surfaces.

Project Outputs

Kollanoor Johny, A., W. Martin, K. Venkitanarayanan, A. M. Donoghue. 2019. Essential Oils: Opportunities to Improve Food Safety in Organic Poultry Production and Processing. Proceedings of the Midwest Poultry Federation Convention.

Read More

Manjankattil, C. Peichel, D. V. T. Nair, G. Dewi, A. Kollanoor Johny. 2022. Plant-based antimicrobials against Salmonella in turkey processing. Midwest Poultry Federation.

Read More

Wagle, B. R., A. Upadhyay, I. Upadhyaya, S. Shrestha, K. Arsi, K. Venkitanarayanan, A. M. Donoghue, and D. J. Donoghue. 2019. Trans-cinnamaldehyde, eugenol and carvacrol reduce Campylobacter jejuni biofilms and modulate expression of select genes and proteins. Frontiers in Microbiology. 10:1837.

Read More

Have a question or a suggestion?

Use the button to contact our team, including resource suggestions for the Hub or Extension Directory.

Created and maintained by the Organic Farming Research Foundation.